FLEX-TVVRP Drag Chain Shielded Control Cable

Application

FLEX-TVVRP, drag chain shielded control cable, meets the high requirements of the automation industry for the wiring of continuously moving mechanical components. FLEX-TVVRP cables are designed to meet high mechanical requirements and withstand highly dynamic bending movements. The tinned copper braid shields the cable from electromagnetic interference and enables use in harsh industrial environments. Used for assembly and pick-and-place machinery, connecting cables between frequency converters and motors, assembly lines, production lines, various machines.

Model

FLEX-TVVRP

Type

Drag Chain Shielded Control Cable

Brand

Red Banner Electrician

Approvals

CE, RoHS

Product features

Bend-resistant

Designed for over 10 million bend cycles

Shielding

Overall shield

Waterproof

Yes

Oil-proof

Yes

Halogen-free

Flame-retardant

Acc. to IEC 60332-1-2, UL VW-1, CSA FT1

Cold-resistant

Yes

Wear-resistant

Yes

Cable Structure

Conductor

Stranded conductor in extra fine bare copper and aramid fiber (acc. to DIN EN 60228)

Conductor insulation

Special Thermoplastic elastomer (TPE) mixture for drag chains

Filling

Cotton yarns

Overall banding

Non-woven tape

Overall shield

Tinned-copper braid shielding, coverage approx. 90 % optical

Outer jacket

Flexible wear-resisting sheath Polyvinyl chloride (PVC) mixture for drag chains

Characteristics

Rated Voltage U0/U

300/300V

Test Voltage

2000V

Rated Temperature

Fixed Installation

-30℃ to +90℃

Flexible Installation

-5℃ to +90℃

Minimum Bending Radius

Fixed Installation

5 x Overall Diameter

Flexible Installation

7.5 x Overall Diameter

Electrical Performance

Conductor Cross-Section
mm²(AWG)

Conductor Resistance
Ω/km (20℃)

Insulation Resistance
Ω-km (20℃)

Voltage Withstand
V · 1 minute

0.2 (25 gauge)

Below 102

Above 100

AC 2000

0.3 (25 gauge)

Below 68

Above 100

AC 2000

0.5 (25 gauge)

Below 45

Above 100

AC 2000

Experimental Data

Drag Chain Cable Test

Performance

Over 10,000,000 cycles

Test Conditions

Bending radius: Approximately 6 times the sample's diameter

Sliding speed: 70 cycles/minute

Movement distance: 500mm

Count by: 1 round trip counts as 1 cycle

90° Bending Test

Performance

Over 1,000,000 cycles

Test Conditions

Bending radius: Approximately 8 times the sample's diameter

Bending angle: ±90°

Bending speed: 40 cycles/minute

Load: 4.0N

Count by: 1 round trip counts as 1 cycle

180° Vorsion Test

Performance

Over 1,000,000 cycles

Test Conditions

Torsion angle: ±180°

Torsion speed: 12 cycles/minute

Distance: 200mm

Count by: 1 round trip counts as 1 cycle

Conductor identification

2 Core

Brown, Blue

3 Core

Brown, Blue, Yellow/Green

4 Core

Brown, Black, Grey, Yellow/Green

5 Core

Brown, Blue, Black, Grey, Yellow/Green

6 Core

Brown, Blue, Black, Grey, Red, Yellow/Green

7 Core

Brown, Blue, Black, Grey, Orange, Red, Yellow/Green

8 Core

Number Coded

FLEX-TVVRP Drag Chain Shielded Control Cable